I had a rod that was threaded on one half and smooth on the other half. I needed the smooth half to be installed into brick.
method 1: chemical anchor
The normal way to do this (I think) would be to cut some grooves into the rod using an angle grinder, drill a hole that has a diameter that’s ~2mm bigger than the rod, and use chemical anchoring. But that stuff is pricey and only lasts ~1 year on the shelf. Thus cost ineffective for 1 use.
method 2: ad hoc chemical anchor substitute
Similar to the above, I wonder if general 2-component household epoxy would work as a substitute in the above method since people are more likely to have that on-hand. I suspect the issue is that it’s too thin and gravity would do its thing and the topmost area would not get filled with epoxy. Hence why I did not attempt it.
method 3: (What I did)
The rod measured at ø=8.8mm. I had no 9mm drill bit for masonry (and that would be too loose anyway). So I used a nominal 8mm masonry bit on a hammer drill. I’m not sure what the actual diameter of that hole was, but it was too tight to push in the 8.8mm rod in by hand. So I tapped it in, dry (no oil or glues). It worked! It feels really solid. Feels like I got away with murder.
Questions
(method 2) Is there something could be mixed with common 2-component household epoxy to thicken it so it acts more like chemical anchor epoxy?
(method 3) Did I take bad risk with fracturing the brick? Is there perhaps a guide somewhere that safely maps brick hole diameter to metal rod diameter? Or is this something is never done and should never be done?
For mechanical fasteners thag don't require any bonding / achesives red heads are what I've always used. They also have special screws, all of these I have no problem recomend\ing. The only advantage I can think one of the redheads might have over your current (working) solution is if you used a a threaded sleeve type to allow the "axle"? to be removeable. I've used these types for bolting tool stands like metal tube be benders to the floor of my garage. Allows me to have multiple tool mounts that are removeable - lasted 10+years without any issues.
I appreciate the tip. The shank was ½ a bicycle axle bolt with non-standard threading. I could not have switched to a standard bolt because the nuts that interface to ball bearings needed to be on the bolt.
Good to hear your anchors held up over 10 years. Someone else just mentioned they’ve not bee so lucky: https://lemmy.dbzer0.com/comment/5372639 I suppose it’s important that they be used in a dry climate.